FG40K-5000G-90G-NG: How do I address custom substitutions for uncommon heavy-duty encoder models?

fg40k-5000g-90g-ngThe encoders with this pulse parameter are not very common. This encoder is generally used in heavy-duty applications such as metallurgy, and today we are focusing on the corresponding alternative product solutions. Until now, only two customers have commissioned alternative products for this 5000ppr product. It can be seen that the use is really little. But it doesn't matter, our replacement products can cover the whole FG40K series.

The model has done two customers: one in China and one in Russia. Both are in the metallurgical industry. In fact, the pulse models that were purchased in larger quantities were 1024ppr, 2048ppr and 8192ppr. Let's see how this was solved by customizing the alternative solution.

Introduction to Customized Alternatives

Let's look at the original encoder parameters

fg40k-5000g-90g-ngFlange:115mm,Pulse:5000ppr,Shaft diameter:11mm.The key parameters of the whole product are so many. Some of them need base, some of them don't have base. We provide no base by default. Through these basic data, we can do the program design.

This is going to be a two-step process. One is the electrical solution that needs to be addressed, and this aspect is handled by a technician who designs the complete electrical solution. Then there is the mechanical solution, which needs to be redesigned and developed. Of course, these two solutions have already been developed in last year's. It's just a matter of taking it out and re-producing it all over again.

Below, I'll post a picture of a product we've done.

You can see the difference through the pictures. Since it is not a mass production, we don't do the die-casting process. Our shells are milled from a whole piece of metal, so there is no die-casting process for molding. In fact, it's more robust that way. Finally, we realized an alternative solution for this product. You can contact us if you need it.

Customized Alternative Processes and Delivery Times

The initial core of the customized replacement is to confirm the model number and then confirm the parameters through the model number. This will then be followed by normal production. As an unconventional model, we do not have stock. Generally speaking, the customized production of this product takes about 15 working days, depending on the actual production situation. Sometimes it may be delayed if there are more orders.

Regarding the delivery time, we will make sure when we communicate with each other. Therefore, we try not to place a "rush order" for the customization of this product. Only for temporary emergencies, we provide some help as much as possible. Under normal circumstances, we have to set aside time for the production plan.

Today, I've written a couple of blogs to document the FG40K related products. Currently speaking, the whole series of encoders we can provide alternatives to solve the application. This month, other models of products, received WhatsApp inquiries from customers in Indonesia and the Middle East. So, it is better to write a few more records for your convenience. Because some alternative products are not announced.

以上，就是对fg40k-5000g-90g-ng编码器的一个定制替代介绍。如果你有这方面需要我的帮助，欢迎联系文末下方的联系方式。